What Does a Bead Roller Do?
A bead roller is a versatile tool used in metalworking to create beads, which are raised or recessed lines, patterns, or shapes in sheet metal. Bead rolling adds strength, rigidity, and aesthetic appeal to metal parts. This process is widely used in automotive, aviation, and custom metal fabrication projects.
Mittler Bros. Machine and Tool, a trusted name in the industry since 1980, excels with their exceptional range of power bead rollers. Proudly made in the USA, Mittler Bros. offers high-quality bead rollers and accessory options for professional fabricators to hobbyists.
How Bead Rollers Work
Bead rollers consist of two rotating wheels (rollers) that press against the metal sheet to form a bead as the material passes between them. The bead's shape and size are determined by the design of the rollers. Bead rollers can be manually operated with a crank or powered by an electric motor for more consistent and efficient operation.
Examples of Bead Rollers from Mittler Bros.
- Power Drive Bead Rollers
- 24" Power Drive Metal Bead Roller: Featuring an aluminum billet frame, adjustable depth beads, and variable speed foot pedal operation.
- 36" Power Drive Metal Bead Roller: Constructed with a jig-welded steel frame for durability, suitable for larger projects.
- Industrial Variable Speed Bead Rollers
- 24" Power Drive Bead Roller with Aluminum Billet Frame: Equipped with an industrial speed motor, perfect for continuous fabrication tasks.
- 36" Power Drive Bead Roller: Designed for metalworking with 18 gauge or 16 gauge mild steel.
- Industrial Variable Speed Motor Upgrade Kit: Enhances existing bead rollers with variable speed capabilities.
- High Throat Power Drive Bead Rollers
- 4” High Throat Power Drive Bead Roller: Available in 24" and 36" models, this roller is designed for creating large lip and high crown panel openings.
- Manual Bead Rollers
- 24" Manual Metal Bead Roller with Hand Crank: Offers adjustable bead depth and is easily upgradeable to electric power.
Bead Roll Sets from Mittler Bros.
The performance of a bead roller depends significantly on the bead roll sets used. Mittler Bros. provides an extensive range of bead roll sets to achieve different patterns and finishes:
- Standard Bead Roll Sets
- 45 Degree: Available in sizes from 1/8" to 1".
- Round Bead Roll Sets: Multiple sizes for creating rounded beads.
- Flat Bead Roll Sets: Ranging from 1/8" to 1".
- Specialty Bead Roll Sets
- Art Pattern Roll, Body Line Roll Set, Fender Flare Set: Ideal for custom designs and artistic projects.
- Hem Bead Roll Sets: Used for creating hems in sheet metal.
- Tube Bead Rolls: Designed for heavy-duty and standard applications.
Accessories for Bead Rollers
To maximize the functionality and convenience of bead rolling, Mittler Bros. offers various accessories:
- Bead Roller Stands and Holders
- Bead Roller Stand with Locking Casters: Provides mobility and stability during operation.
- Bead Roll Holder: Stores up to 10 rolls, keeping your workspace organized.
- Enhancement Kits
- Bead Roller Industrial Variable Speed Motor Upgrade Kit: Converts manual rollers to powered versions.
- Bead Roller Depth Stop: Ensures consistent bead depth for precision work.
- Miscellaneous Accessories
- 500 Watt Voltage Convertor: For consistent power supply.
- Bead Roller Stationary Stand with "H" Base: Adds stability for heavy-duty operations.
Key Features and Benefits
Precision and Versatility
Mittler Bros. power bead rollers are designed for precision, making them ideal for automotive panels, aircraft components, and custom metal art. Their versatility allows them to handle various materials and thicknesses, making them indispensable in any workshop.
User-Friendly Design
Ease of use is a hallmark of Mittler Bros. designs. Features like variable speed options and foot pedal operation allow for hands-free adjustments, enhancing focus on the workpiece. These intuitive controls make the machines accessible to users of all skill levels.
Durability and Reliability
Investing in a Mittler Bros. power bead roller ensures long-term savings and dependable service. Unlike lower-priced imports with inferior internal components, our machines boast sturdy construction and high-quality parts, providing reliable performance for years.
Contact Us
For more information and to explore our full range of power bead rollers, visit our website or contact our sales team. Our experts are ready to help you find the perfect machine for your metalworking needs.
Get in Touch
Email: [email protected]
Phone: 1-800-467-2464
Website: Mittler Bros. Machine and Tool