Bead Roller Dies – Choosing the Right Rolls

Bead roller dies are essential tools for metalworking, providing versatility and precision for professionals and hobbyists alike. Dies in different profiles and material used in bead rollers and rotary machines, are vital for adding strength and decorative elements to sheet metal. Mittler Brothers, a renowned name in the industry since 1980, offers an extensive range of bead roller dies, boasting over 300 profiles, all made in the USA. Here's an in-depth look into the major categories of rolls, the value of different materials, and their applications.

 

Major Categories of Bead Roller Dies

Bead roller dies come in various profiles, each designed for specific tasks and finishes:

  • Standard Bead Rolls: These are the most common and versatile, used for adding standard beads to sheet metal. They are essential for creating stiffening beads and are widely used in automotive and industrial applications.
  • Step Bead Rolls: These rolls are used to create stepped beads, which are excellent for overlapping metal pieces to achieve a flush finish. They are often employed in custom metal fabrication and restoration projects.
  • Edge Bead Rolls: Ideal for finishing the edges of metal panels, these rolls add a clean and professional look to the edges, making them perfect for visible metalwork in custom projects.
  • Specialty Bead Rolls: These rolls are designed for specific patterns and decorative elements. They include various unique profiles that can add a distinctive touch to any metalworking project.

Material Value: Steel, Nylatron, and Urethane

The choice of material for bead roller dies significantly affects their performance and durability:

  • Steel Dies: Known for their strength and durability, steel dies are the go-to choice for most metalworking projects. They are capable of handling a wide range of metal thicknesses and are particularly suited for heavy-duty applications.
  • Nylatron Dies: These dies are made from a blend of nylon and molybdenum disulfide, offering a unique combination of strength and low friction. Nylatron dies are ideal for working with softer metals and materials where a smoother finish is required.
  • Urethane Dies: Urethane is used for specific applications where metal marking must be minimized. These dies are perfect for delicate work on softer metals and materials, providing a gentle yet effective touch.

Common Metal Thickness

Bead roller dies can manipulate various metal thicknesses, typically ranging from 24 gauge (0.025 inches) to 18 gauge (0.047 inches) for steel. For aluminum, the range can extend up to 16 gauge (0.063 inches). The choice of die and material will determine the exact thickness that can be handled effectively.

Quality Construction and Precision

Mittler Brothers' bead roller dies are known for their quality construction and precision engineering. Each die is crafted to ensure consistent performance and long-lasting durability. This commitment to quality makes their dies a preferred choice for professionals and hobbyists who demand reliability and precision in their metalworking projects.

Applications and Uses

Bead roller dies are used in various applications, from automotive restoration to custom metal fabrication. They are essential for creating structural beads, decorative patterns, and finished edges. Whether you are working on a classic car restoration, building custom metal furniture, or metal art, bead roller dies offer the flexibility and precision needed to achieve professional results.

Mittler Bros. – USA Made Bead Rolling Equipment Since 1980

Bead roller dies from Mittler Brothers provide a comprehensive solution for all metalworking needs. With a wide range of profiles, materials, and applications, these dies are a valuable addition to any metalworking toolkit. Their quality construction, versatility, and the ability to handle various metal thicknesses make them indispensable for achieving precise and professional finishes in metalworking projects.

For more information on the extensive range of bead roller dies offered by Mittler Brothers, visit their Bead Rollers Rolls page.

Precision, quality, and reliability of Mittler Bros. power bead rollers and elevate your metalworking projects to the next level.